First Beams Lifted for New Bridge Deck11 March 2026 was a big day for the New Fremantle Traffic Bridge Project with the first two beams for the new bridge deck lifted into place and the final piece of the northern section of the old bridge deck removed. At the time of publication, 21 of a total of 46 T-Roff beams have been lifted into place and fixed onto the bridge edge beams (east and west) using post-tensioning bars. Despite considerable logistical constraints, the installation process has made outstanding progress, with an average of 5 beams installed per-week. In the coming months, glass reinforced polymer formwork panels will be placed in-between the beams to form the bridge deck, followed by major construction works to build the road for the new bridge. The installation process requires careful planning and controlled movement to ensure worker safety, and includes: - Lifting pre-cast beams weighing approximately 70 tonnes into place.
- Lifts require a high level of accuracy, as the beams are manoeuvred around the recently installed cable stays in a tightly constrained space.
- Keeping each lift stable requires crews to coordinate crane operations, rigging, and communication between the bridge and the crane to position the beam smoothly and safely.
The weight of the beams and the complexity of the environment make this process one of the project's more challenging activities. Cable Stay Installation Complete The new bridge towers feature eight stay cables on each side which are now installed and tensioned. Each cable contains up to 55 individual strands, providing strength and durability to support the new structure. The cables are anchored at the edge-beam segments, fed through the concrete-embedded saddle within the tower and anchored again on the opposite side. This continuous arrangement ensures efficient load transfer and balanced performance across the deck and tower. |